CREAM, OINTMENT, GEL PROCESSING SYSTEM

CREAM, OINTMENT, GEL PROCESSING SYSTEM

Capacity Available: 50 Kg to 5000kgs

Application

Pharmaceuticals – Lotions, Creams, Gels, Ointments, Biotech Products, Sterile & Non Sterile Products.

Cosmetics – Cold creams, Lotions, Gels, Shampoo, Toothpaste, Hair Dye, Conditioners, Mascara Formulations and Scrubs

Technical feature:

Main Vessel:

  • Choice of various type of anchor design.
  • Semi Contra rotary agitator with open slot scraper design.
  • Contra Rotary Agitator for higher Viscosity product.
  • Short Loop product Re-Circulation for smaller batch sizes.
  • Homogeniser (option) – Top Entry, Side Entry, Bottom Entry with circulation facility.
  • Hydraulic lid lifting for fast & easy cleaning of top dish & vessel.
  • Load Cell for fast & accurate measuring system.
  • Flexible product transfer pipe & fitting in case of load cell & hydraulic lifting.
  • VFD for Anchor agitators to vary RPM.
  • VFD for Homogeniser to vary RPM.
  • Specially Design drive assembly.

Wax vessel:

  • Open top with top Entry agitator Cowl disc type or paddle with Slow Speed Anchor.
  • Close top with top/bottom entry agitator Cowl disc type or propeller type stirrer.

Water Vessel:

  • Open top with top entry propeller stirrer.
  • Close top with bottom or top entry propeller stirrer

Control System:

  • Manual Control – Temperature indicator / Timer / Single Phase protection / Push button to operate the complete plant.
  • Auto Control – PLC based with touch screen and pass word level to feed the parameters of process for Heating / Cooling / Stirrer timing/Homogeniser Timing / Stirrer speed / Homogeniser speed / Vacuum / Pressure / CIP etc. This choice of package to suit requirement to each product.
  • Pre stored process parameter will help to achieve consistent product quality.
  • MMI (Touch screen) for visualization of machine of specific process condition and data.
  • PLC Indicates: Visualization of machine process condition & data.
    • Alarm signal
    • Fault message
  • PLC Based with Color Touch HMI, Scada and 21 CFR part 11 Packages
  • Recipe storage for auto operation
  • CIP Cleaning in Place cycles with validation protocol

Design Base:

  • A Special pharmaceutical design enables application in biotechnical process. Material, surface as well as general design are in keeping with the GMP directives as well as the recommendations of the FDA & USFDA.
  • Vessel design as per ASME guideline and tailor made design as per user’s / product Requirements.
  • All vessel are per GMP regulations.
  • Total plant is design & supplied as per CGMP guidelines.
TWO VESSEL MFG PLANT 500 KGS

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